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Lubrication and oil monitoring for hydroelectric power plants

Lubrication and oil monitoring for hydroelectric power plants - Seminar (2 days)

Appointment on request
Location as desired
In-HouseGerman
5,400.00 € plus VAT
Appointment on request
To be determined
OilDoc Academy
Price on request

Hydroelectric power plants are an inseparable part of sustainable energy generation. In terms of design, hydro turbines differ considerably from steam or gas turbines In terms of design, hydro turbines differ considerably from steam or gas turbines In addition, it must be taken into account that hydropower plants have a considerably longer service life compared to conventional power plants and must be conceptually oriented to the local conditions of the resource “water”. Depending on the turbine type, age and power class, the structural design is also highly variable.

The lubricants used, as well as the oil monitoring concept, must take into account the sometimes considerable technical differences. This seminar will show you how oil analyses – correctly applied – are a reliable tool for plant monitoring in hydropower plants. The rich number of practical examples from diverse application areas guarantees a high transferability of the imparted knowledge into your daily practice.

In this seminar you will learn …

  • How lubricating oils and hydraulic fluids work in principle
  • Which oil types are used in which types of power plants and why
  • What advantages bio-oils deliver and where their use makes sense
  • How professional oil monitoring works and helps them increase oil life, reliability and availability
  • How professional lubricant handling avoids recurring practical problems (e.g., an increased tendency to deposit)

Target Group

  • Skilled employees, managers and executives working in the field of service and maintenance
  • Technical consultants and sales personnel from oil companies
  • Technical specialists and managers from oil-related services, e.g. oil maintenance or oil change service
  • Technical specialists and managers from turbine manufacturers
Seminar (2 days)

How lubricating oils and hydraulic fluids work in principle

  • Viscosity and lubricant film formation
  • Influence of speed, temperature and pressure

Mineral oils and synthetic oils – the difference

  • Properties of mineral oils and their areas of application
  • Advantages and disadvantages of synthetic oils in mobile applications
  • Mineral oils or bio-oils: what is used where in hydropower plants and why

Lubricating oils for water turbines

  • General tasks and requirements
  • Bearing and gear lubrication
  • Turbine types, their specific requirements and lubricating oil requirements
  • Examples of oil types used

Hydraulic fluids for hydropower plants

  • Tasks: control system, periphery (e.g. computer systems)
  • General requirements for hydraulic fluids in hydropower plants
  • Mineral and bio hydraulic fluids
  • Examples of oil types used

Gear oils for hydropower plants

  • When, where required: examples
  • Tasks and requirements for gear oils
  • Mineral (and bio) gear oils
  • Examples of oil types used

Aging factors of lubricants

  • Factors: base oil aging, additive consumption, impurities
  • Causes and consequences of oil oxidation
  • Additive consumption: antioxidants, wear protection, …

Oil purity and filtration

  • Oil purity in practice: purity requirements for lubricating and hydraulic fluids in hydropower plants
  • Basic principles and important characteristics of main and bypass filtration
  • Effective removal of water and aging products (varnish)

Oil monitoring

  • Application and oil type related aging parameters
  • Sampling and scope of analysis
  • Analytical methods and their significance
  • Information on the oil sample
  • Laboratory report

Evaluation of oil analyses based on examples

  • Limit values and trend
  • Consideration of the fresh oil reference
  • Practical examples from the OELCHECK pool
  • Group work
  • Oil analyses for special problems – practical examples

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Services included in the seminar price:

  • Participation in the seminar
  • Hot lunch
    on all days *
  • Coffee/tea and snacks
    during breaks *
  • Non-alcoholic
    beverages during
    seminar *
  • Detailed print documents
    + digital as PDF
  • Certificate of participation
    (*if present in Brannenburg)

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