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Sustainable machine lubrication in practice

Sustainable machine lubrication in practice - 1-day seminar

Appointment on request
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OilDoc Academy
Price on request
Appointment upon agreement
Location by arrangement
In-House
Price on request

Operating hydraulic systems sustainably and economically

In this seminar, we use in-depth analyses and examples to show you classic weak points in the operation of hydraulic systems. At the same time, we demonstrate various ways of operating hydraulic systems more sustainably, focussing on the following areas:

  • Oil selection
  • Storage, handling, transport
  • Oil monitoring, also online
  • Contamination Control

With the multitude of different hydraulic systems, environmental and operating conditions in mind, it quickly becomes clear that each application must be considered individually and holistically. We offer you a professional approach and ultimately demonstrate its application using real-life practical examples. The principle can also be applied to other oil-filled systems, e.g. gearboxes, circulating lubrication systems, turbines or compressors.

The costs for a hydraulic oil filling are manageable compared to the total operating costs of the system. However, the hydraulic fluid is an inseparable part of the system, similar to the rolling bearing in a machine. In the event of damage, the failure of a small machine element causes costs that exceed its own value many times over.

The hydraulic fluid therefore needs to be selected, stored, filled, monitored and maintained just as professionally as a machine component. Scientific studies and practice alike show that there is still “a lot of room for improvement” here. To actually treat the hydraulic oil as a construction or machine element in everyday life: This is precisely the professional, holistic approach for sustainable and economical operation.

Aims

  • Understanding and applying sustainability as a holistic working principle and the basis for long-term economic plant operation
  • Ability to assess and select hydraulic oils from a sustainability perspective
  • Derive system-specific sustainable measures from the relationship between component service life, hydraulic oil and contamination
  • Integrate professional, sustainable oil handling and oil maintenance into operations
  • Use oil and component monitoring options for early detection of abnormal operating conditions
  • Ability to make sustainability measurable through system-specific key figures

Target Group

  • Specialists from component/system manufacturers and their service partners
  • Sales engineers and technically orientated sales staff from lubricant manufacturers and their sales partners
  • Engineers, foremen and service technicians from operations, maintenance & repair
  • Experts for hydraulic systems
  • Technical consultants and product managers from the oil care sector
  • Application technician in laboratory vehicles, as well as in on-site condition monitoring and fluid management
1-day seminar

Sustainability and hydraulics – the principle

  • Sustainability
    • Concept in relation to the environment and the company
    • Criteria and measurability
    • CO2 footprint: resource consumption machine & oil
  • General influence of
    • Components & system design
    • Hydraulic oil
    • Maintenance/service concept

Sustainable oil selection

  • Preselection: Standardised oil types
    • Conventional oils (DIN 51524, ISO 11158)
    • Organic oils (ISO 15380)
    • Synthetic hydraulic fluids
  • Final oil selection
    • Standardised minimum requirements and real systems
    • Same DIN/ISO type really “same”: Characteristics explained
    • Interpreting a fresh oil data sheet or laboratory report
    • Examples

The oil in the machine – oil ageing and oil monitoring

  • Oil ageing:
    • Classic processes
    • Causes and effects
  • Sustainable oil monitoring
    • Parameters and their significance
    • Influence of oil type and system operation
    • Customised monitoring concept
  • Recognising and combating typical practical problems
    • Recognising classic symptoms
    • Remedial measures
  • Examples

Sustainable service/maintenance concept

  • Re-active or pro-active
    • Sustainability and proactive action
    • From selection to disposal
  • Contamination Control
    • Causes and consequences of contamination
    • Oil cleanliness and component service life
    • Oil cleaning and system cleaning
  • Oil change or refill
    • Miscibility and compatibility of oils
    • Take age-related deposits into account
    • After the oil change is before the oil change

Event type:

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Services included in the seminar price:

  • Participation in the seminar
  • Hot lunch
    on all days *
  • Coffee/tea and snacks
    during breaks *
  • Non-alcoholic
    beverages during
    seminar *
  • Detailed print documents
    + digital as PDF
  • Certificate of participation
    (*if present in Brannenburg)

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