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Lubricants – Know-how for design engineers

Lubricants – Know-how for design engineers - Seminar (3 days)

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OilDoc Academy
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In-House
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Lubricant knowledge for designers: Efficient machine elements through optimal lubrication

Machine elements are the core of every machine and system. While designers are increasingly calculating and optimizing the mechanical properties and lifespan of these components precisely, another factor is gaining more and more importance: the lubricant. He is no longer just a consumable, but an integral part of the construction, which significantly influences the function, reliability, and service life of machine components.

In our seminar ‘Machine Element Lubricant – Know-how for Designers’, we impart comprehensive knowledge about the functioning of lubricants, the technological properties of base oils and additives, as well as their practical significance for various applications. You learn to interpret lubricant data sheets and standards correctly and to define the requirements of your machine precisely. This way, you can integrate lubricants early into the design process and take full advantage of modern lubricant technology.

This seminar is specifically aimed at designers and mechanical engineers who want to expand their knowledge in the area of lubricants and thereby sustainably improve the performance of their machine elements. Take the chance to anchor lubricant knowledge as a fundamental part of your design work and thereby significantly increase the efficiency and lifespan of your machines.

  • Understanding how lubricants technically work and what role they play in construction
  • Recognize and evaluate the differences between mineral oils and synthetic oils.
  • Knowledge of the various types of additives and their areas of application
  • Understanding the significance and relevance of lubricant specifications
  • Weighting of key figures in relation to individual applications
  • Overview of standardized lubricant types and specifications
  • Practical and comprehensive definition of lubricant requirements
  • Selection of lubricants based on checklists and practical examples
  • Development and integration of lubricant recommendations in operating instructions
  • Important information on the safe handling of lubricants in the workplace
  • Opportunities and challenges in the creation of proprietary lubricant standards
  • Dealing with water and air ingress in oil
  • Identify influencing factors on the lifespan of lubricants.

  • Determination of oil change intervals based on sound criteria
  • Methods for oil monitoring through analysis and sensor technology
  • Assessment of the miscibility and compatibility of different lubricants
  • Correct procedures for oil changes, including flushing and handling cleaners
  • Development engineers
  • OEM and component manufacturers
  • Design and technical documentation experts
Seminar (3 days)

Content

  • How lubricating oils and hydraulic fluids work in principle
  • Lubrication – Functioning and meaning for friction and wearout
  • Basis priciples of lubricating film creation
  • Lubrication as interaction of basic oils and additives

Basic fluids in comparison

  • Mineral oils vs. Synthetic oils: that’s the difference
  • Types of basic oils and their advantages and disadvantages
  • Typical areas of application

Additives – a short overview

  • Additives – when and why
  • Application of the most important additives at examples of well known lubricant groups
  • Possible interdependencies between the different types

Greases

  • Characteristics and characteristic values in comparison to oil
  • Thickener types and areas of application
  • Criteria and Guidelines for product selection

Characteristic values and their meaning

  • Chemical-physical and mechanical-dynamic values
  • Important values explained briefly
  • Importance of lubricant selection and quality controls

Norms, specifications and releases

  • Differences between norms, specifications and releases
  • Understand technical data sheets
  • Handy hints and examples for different areas of application

The best lubricant for my machine

  • How do I find the optimal lubricant?
  • Spezifikation und Überwachung der technischen Anforderungen
  • What else is important besides technical requirements

Special environmental requirements

  • Lubricants in the food industry
  • Environment friendly lubricants
  • Hardly inflammable fluids

Clearing and inhouse specifications

  • Exclusive recommendation, fluid operation list, oil clearance
  • Content, possibilities and Limits of inhouse specifications
  • Supplier and quality control

Water and air in oil

  • Causes and effects
  • Free, dissolved or emulsified
  • Test criteria and characteristic values

Oil can speak

  • Utilize oil analysis correctly
  • Monitor what when, how and how often
  • Examples

Contamination Control

  • Oil purity: Surety of a high plant availability
  • Maximisation of lifetime of oil and components
  • Handy purity requirements and their monitoring

Oil sensors and on-site measuring

  • Oil monitoring – Online- and On-site in comparison to external oil analysis
  • Available sort types and on-site measuring instruments
  • Combination of on-site techniques with external laboratory analyses

Oil changes and opperating instructions

  • Meaningful intervals
  • Description of a standart procedure
  • Consideration of special circumstances (rinse, cleaning)

How to recognize and avoid recurring problems

  • Miscibility and compatibility
  • Black oil, filter blockages, varnish
  • Water and air in oil

Event type:

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Seminar price includes:

  • Participation in the seminar
  • Hot lunch
    on all days *
  • Coffee/tea and snacks*
  • Water and juices
  • Detailed seminar documents
  • Certificate of participation
    (*with presence in Brannenburg)

Live-Video-Stream:

  • via Microsoft Teams
  • You will receive the access data
    by email

    you need:
  • PC / Notebook
  • Headphones or speakers
  • optional: camera
  • stable internet connection

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